Precision Plastic Optics & Injection Molded Optical Components

Custom injection-molded optical components for medical, automotive, defence, imaging and sensing applications. From prototype to production.

Injection molding is a highly efficient method for mass-producing plastic lenses with complex geometries and high precision. It involves melting plastic resin and injecting it under pressure into a mold, where it cools and solidifies into the desired lens shape. This process allows for the creation of lenses with various features like aspheric surfaces, freeform surfaces, and diffractive structures. These are used in critical applications in the automotive, defense, security systems and other commercial applications. Here is a peak at our injection molding facility:

Molding Machines
Toshiba/ Shibuara machines (3x150T, 8x100T)
Manufacturing Facility
Dust free, temperature and humidity controlled atmosphere
Capacity & Products
5M+ Lenses per month
Spherical, aspheric, cylindrical, freeform lenses, filters
Materials & Markets
PMMA, Polycarbonate, Zeonex (COC)
Exports to USA, UK, Europe, China etc.

Applications

• Defense & Security Systems

• Automotive Optics (Maruti Suzuki Ltd Green Rated Supplier)

• Medical Devices

• Consumer Electronics

Capabilities

Materials: PMMA, Polycarbonate, Zeonex (COC)
Maximum Shot Weight : 180g Diameter: 2 mm - 150 mm.

Thickness: 0.7 mm - 35 mm.

Optical Surfaces: Spherical, Conic, Aspheric, Freeform, Cylindrical, Flats, Toroidal surfaces.

Shapes: Optical surfaces with integral molded features (frames, pegs, notches, spacers).

Capabilities & Applications of Plastic Optics

Injection Molding Tolerances

Colored Filters & IR Optics

We mold optics in various colours including red, blue, and IR plastics. These are used in critical applications like security systems.

Aspheric Imaging & TIR Lenses

These lenses feature deep aspheric surfaces with higher order coefficients. They are critical for highprecision imaging applications. TIR Lenses are used in LED Optics.